Silicon-on-Insulator Technology:SOI Devices CMOS Circuits
SOI Devices
CMOS Circuits
High-performance SOI CMOS circuits, compatible with low-power or high-speed ULSI applications have been repeatedly demonstrated on deep submicron devices. High-end microprocessors are being fabricated on SOI by IBM, AMD, Motorola, etc. RF SOI devices also show unchallenged capability in terms of frequency and noise. Extremely low-power circuits for mobile communication, portable processors operated with one-battery supply (0.5 to 1.2 V), and even battery-less watches are currently fabricated on SOI Unibond wafers. The SOI versatility has been taken advantage of for conceiving capacitor-less DRAMs.
SOI is also an ideal substrate for systems-on-chip. FD CMOS SOI circuits operate successfully at temperatures beyond 300°C (for aeronautics and automobiles): the leakage currents are much smaller and the threshold voltage is less temperature sensitive (»0.5 mV/°C) than in bulk Si [9]. In addition, many SOI circuits are radiation-hard, able to sustain doses above 10 Mrad, for the space industry.
Bipolar Transistors
As a consequence of the small film thickness, most of the bipolar transistors have lateral configuration. The implementation of BiCMOS technology on SOI has resulted in devices with high cutoff frequency. Hybrid MOS-bipolar transistors with increased current drive and transconductance are formed by con- necting the gate to the floating body (or base): the MOSFET action governs in strong inversion whereas, in weak inversion, the bipolar current prevails [10].
Vertical bipolar transistors have been processed in thick-film SOI (wafer bonding or epitaxial growth over SIMOX). An elegant solution for thin-film SOI is to replace the buried collector by an inversion layer activated by the back gate [10].
High-Voltage Devices
The outstanding advantage is the dielectric isolation. Power transistors can have lateral (LD–MOSFETs essentially for lightening) or vertical architecture. Lateral double–diffused MOSFETs (LDMOS), with long drift region, were fabricated on SIMOX and showed 90 V–1.3 A capability [11]. Vertical power devices (IGBT, LDMOS, VMOS, etc.) can be accommodated in a thicker wafer-bonding SOI.
SOI offers the possibility to synthesize locally a BOX (SON process or “interrupted” SIMOX, Fig. 3.2b5). Therefore, a vertical power transistor, located in the bulk region of the wafer, can be controlled and rendered “smart” by being located next to a low-power SOI CMOS [12] (Fig. 3.3a). A variant of this concept is the “mezzanine” structure, which served for the fabrication of a 600 V/25 A smart-power
device [13]. Double SIMOX (Fig. 3.2b3) has also been used to combine a power MOSFET, with a double- shielded high-voltage lateral CMOS and an intelligent low-voltage CMOS circuit [12].
Innovative Devices
Most innovative devices make use of special SOI features such as the adjustment of the thickness of the Si overlay and BOX, and the implementation of additional layers underneath the BOX (Fig. 3.3b).
SOI is an ideal material for microsensors and MEMS because the Si/BOX interface gives a perfect etch- stop mark, making it possible to fabricate very thin membranes (Fig. 3.3c). Transducers for detection of pressure, acceleration (air bags), gas flow, temperature, radiation, magnetic field, etc. have successfully been integrated on SOI [1,13].
Three-dimensional circuits containing consecutive thin silicon and BOX layers have been demonstrated with the ELO and ZMR methods. For example, an image-signal processor is organized in three levels: photodiode arrays in the upper SOI layer, fast A/D converters in the intermediate SOI layer, and arithmetic units and shift registers in the bottom bulk Si level [14].
The gate all–around (GAA) transistor of Figure 3.3d, based on the concept of volume inversion, is fabricated by etching a cavity into the BOX and wrapping the oxidized transistor body into a poly-Si gate [10]. The family of SOI devices also includes optical waveguides and modulators, microwave transistors integrated on high-resistivity SIMOX, twin-gate MOSFETs, and other exotic devices [1,10]. They do not belong to science fiction: the devices have already been demonstrated in terms of technology and functionality . . . even if most people still do not believe that they can operate indeed.
Finally, most of the Si nanoelectronic devices (SET, tunneling transistors, quantum dots and wires) have used SOI, either for the ease of processing or for ultrathin film capability [15,16].
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