RF Passive IC Components:Fractal Capacitors.

Introduction

Passive energy storage elements are widely used in radio-frequency (RF) circuits. Although their impedance behavior often can be mimicked by compact active circuitry, it remains true that passive elements offer the largest dynamic range and the lowest power consumption. Hence, the highest performance will always be obtained with passive inductors and capacitors. Unfortunately, standard integrated circuit technology has not evolved with a focus on providing good passive elements. This chapter describes the limited palette of options available, as well as means to make the most use out of what is available.

Fractal Capacitors

Of capacitors, the most commonly used are parallel-plate and MOS structures. Because of the thin gate oxides now in use, capacitors made out of MOSFETs have the highest capacitance density of any standard IC option, with a typical value of approximately 7 f F/mm2 for a gate oxide thickness of 5 nm. A drawback, however, is that the capacitance is voltage dependent. The applied potential must be well in excess of a threshold voltage in order to remain substantially constant. The relatively low breakdown voltage (on the order of 0.5 V/nm of oxide) also imposes an unwelcome constraint on allowable signal amplitudes. An additional drawback is the effective series resistance of such structures, due to the MOS channel resistance. This resistance is particularly objectionable at radio frequencies, since the impedance of the combination may be dominated by this resistive portion.

Capacitors that are free of bias restrictions (and that have much lower series resistance) may be formed out of two (or more) layers of standard interconnect metal. Such parallel-plate capacitors are quite linear and possess high breakdown voltage, but generally offer two orders of magnitude lower capacitance density than the MOSFET structure. This inferior density is the consequence of a conscious and continuing effort by technologists to keep low the capacitance between interconnect layers. Indeed, the vertical spacing between such layers generally does not scale from generation to generation. As a result, the disparity between MOSFET capacitance density and that of the parallel-plate structure continues to grow as technology scales.

A secondary consequence of the low density is an objectionably high capacitance between the bottom plate of the capacitor and the substrate. This bottom-plate capacitance is often a large fraction of the main capacitance. Needless to say, this level of parasitic capacitance is highly undesirable.

In many circuits, capacitors can occupy considerable area, and an area-efficient capacitor is therefore highly desirable. Recently, a high-density capacitor structure using lateral fringing and fractal geometries has been introduced [1]. It requires no additional processing steps, and so it can be built in standard digital processes. The linearity of this structure is similar to that of the conventional parallel-plate capacitor. Furthermore, the bottom-plate parasitic capacitance of the structure is small, which makes it appealing for many circuit applications. In addition, unlike conventional metal-to-metal capacitors, the density of a fractal capacitor increases with scaling.

Lateral Flux Capacitors

Figure 11.1(a) shows a lateral flux capacitor. In this capacitor, the two terminals of the device are built using a single layer of metal, unlike a vertical flux capacitor, where two different metal layers must be used. As process technologies continue to scale, lateral fringing becomes more important. The lateral spacing of the metal layers, s, shrinks with scaling, yet the thickness of the metal layers, t, and the vertical spacing of the metal layers, tox, stay relatively constant. This means that structures utilizing lateral flux enjoy a significant improvement with process scaling, unlike conventional structures that depend on vertical flux. Figure 11.1(b) shows a scaled lateral flux capacitor. It is obvious that the capacitance of the structure of Figure 11.1(b) is larger than that of Figure 11.1(a).

Lateral flux can be used to increase the total capacitance obtained in a given area. Figure 11.2(a) is a standard parallel-plate capacitor. In Figure 11.2(b), the plates are broken into cross-connected sections [2].

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As can be seen, a higher capacitance density can be achieved by using lateral flux as well as vertical flux. To emphasize that the metal layers are cross connected, the two terminals of the capacitors in Figure 11.2(b) are identified with two different shadings. The idea can be extended to multiple metal layers as well.

Figure 11.3 shows the ratio of metal thickness to minimum lateral spacing, t/s, vs. channel length for various technologies [3–5]. The trend suggests that lateral flux will have a crucial role in the design of capacitors in future technologies.

The increase in capacitance due to fringing is proportional to the periphery of the structure; therefore, structures with large periphery per unit area are desirable. Methods for increasing this periphery are the subject of the following sections.

Fractals

A fractal is a mathematical abstract [6]. Some fractals are visualizations of mathematical formulas, while others are the result of the repeated application of an algorithm, or a rule, to a seed. Many natural phenomena can be described by fractals. Examples include the shapes of mountain ranges, clouds, coastlines, etc.

Some ideal fractals have finite area but infinite perimeter. The concept can be better understood with the help of an example. Koch islands are a family of fractals first introduced as a crude model for the shape of a coastline. The construction of a Koch curve begins with an initiator, as shown in the example of Figure 11.4(a). A square is a simple initiator with M = 4 sides. The construction continues by replacing each segment of the initiator with a curve called a generator, an example of which is shown in Figure 11.4(b) that has N = 8 segments. The size of each segment of the generator is r = 1/4 of the initiator. By recursively replacing each segment of the resulting curve with the generator, a fractal border is formed. The first step of this process is depicted in Figure 11.4(c). The total area occupied remains constant throughout the succession of stages because of the particular shape of the generator. A more complicated Koch island can be seen in Figure 11.5. The associated initiator of this fractal has four sides and its generator has 32 segments. It can be noted that the curve is self similar, that is, each section of it looks like the entire fractal. As we zoom in on Figure 11.5, more detail becomes visible, and this is the essence of a fractal.

Fractal dimension, D, is a mathematical concept that is a measure of the complexity of a fractal. The dimension of a flat curve is a number between 1 and 2, which is given by

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term “fractal.” In particular, it exceeds 1, which is the intuitive dimension of curves. A curve that has a high degree of complexity, or D, fills out a two-dimensional flat surface more efficiently. The fractal in Figure 11.4(c) has a dimension of 1.5, whereas for the border line of Figure 11.5, D = 1.667.

For the general case where the initiator has M sides, the periphery of the initiator is proportional to the square root of the area:

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Equation 11.5 demonstrates the dependence of the periphery on parameters such as the area and the resolution of the fractal border. It can be seen from Eq. 11.5 that as l tend toward zero, the periphery goes to infinity; therefore, it is possible to generate fractal structures with very large perimeters in any given area. However, the total periphery of a fractal curve is limited by the attainable resolution in practical realizations.

Fractal Capacitor Structures

The final shape of a fractal can be tailored to almost any form. The flexibility arises from the fact that a wide variety of geometries can be used as the initiator and generator. It is also possible to use different generators during each step. This is an advantage for integrated circuits where flexibility in the shape of the layout is desired.

Figure 11.6 is a three-dimensional representation of a fractal capacitor. This capacitor uses only one metal layer with a fractal border. For a better visualization of the overall picture, the terminals of this square-shaped capacitor have been identified using two different shadings. As was discussed before, multiple cross-connected metal layers may be used to improve capacitance density further.

One advantage of using lateral flux capacitors in general, and fractal capacitors in particular, is the reduction of the bottom-plate capacitance. This reduction is due to two reasons. First, the higher density of the fractal capacitor (compared to a standard parallel-plate structure) results in a smaller area. Second, some of the field lines originating from one of the bottom plates terminate on the adjacent plate, instead of the substrate, which further reduces the bottom-plate capacitance as shown in Figure 11.7. Because of this property, some portion of the parasitic bottom-plate capacitor is converted into the more useful plate-to-plate capacitance.

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The capacitance per unit area of a fractal structure depends on the dimension of the fractal. To improve the density of the layout, fractals with large dimensions should be used. The concept of fractal dimension is demonstrated in Figure 11.8. The structure in Figure 11.8(a) has a lower dimension compared to the one in Figure 11.8(b), so the density (capacitance per unit area) of the latter is higher.

To demonstrate the dependence of capacitance density on dimension and lateral spacing of the metal layers, a first-order electromagnetic simulation was performed on two families of fractal structures. In Figure 11.9, the boost factor is plotted vs. horizontal spacing of the metal layers. The boost factor is defined as the ratio of the total capacitance of the fractal structure to the capacitance of a standard parallel- plate structure with the same area. The solid line corresponds to a family of fractals with a moderate fractal dimension of 1.63, while the dashed line represents another family of fractals with D = 1.80, which is a relatively large value for the dimension. In this first-order simulation, it is assumed that the vertical spacing and the thickness of the metal layers are kept constant at a 0.8-mm level. As can be seen in Figure 11.9, the amount of boost is a strong function of the fractal dimension as well as scaling.

In addition to the capacitance density, the quality factor, Q, is important in RF applications. Here, the degradation in quality factor is minimal because the fractal structure automatically limits the length of the thin metal sections to a few microns, keeping the series resistance reasonably small. For applications that require low series resistance, lower dimension fractals may be used. Fractals thus add one more degree of freedom to the design of capacitors, allowing the capacitance density to be traded for a lower series resistance.

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In current IC technologies, there is usually tighter control over the lateral spacing of metal layers compared to the vertical thickness of the oxide layers, from wafer to wafer and across the same wafer. Lateral flux capacitors shift the burden of matching away from oxide thickness to lithography. Therefore, by using lateral flux, matching characteristics can improve. Furthermore, the pseudo-random nature of the structure can also compensate, to some extent, the effects of non-uniformity of the etching process. To achieve accurate ratio matching, multiple copies of a unit cell should be used, as is standard practice in high-precision analog circuit design.

Another simple way of increasing capacitance density is to use an interdigitated capacitor depicted in Figure 11.10 [2,7]. One disadvantage of such a structure compared to fractals is its inherent parasitic inductance. Most of the fractal geometries randomize the direction of the current flow and thus reduce the effective series inductance; whereas for interdigitated capacitors, the current flow is in the same direction for all the parallel stubs. In addition, fractals usually have lots of rough edges that accumulate electrostatic energy more efficiently compared to interdigitated capacitors, causing a boost in capacitance (generally of the order of 15%). Furthermore, interdigitated structures are more vulnerable to non-uniformity of the etching process. However, the relative simplicity of the interdigitated capacitor does make it useful in some applications.

The woven structure shown in Figure 11.11 may also be used to achieve high capacitance density. The vertical lines are in metal-2 and horizontal lines are in metal-1. The two terminals of the capacitor are identified using different shades. Compared to an interdigitated capacitor, a woven structure has much less inherent series inductance. The current flowing in different directions results in a higher self-resonant frequency. In addition, the series resistance contributed by vias is smaller than that of an interdigitated

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capacitor, because cross-connecting the metal layers can be done with greater ease. However, the capacitance density of a woven structure is smaller compared to an interdigitated capacitor with the same metal pitch, because the capacitance contributed by the vertical fields is smaller.

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